OilLess Bearings and Non-Feroous Bush-Bearings, Liners, Wear Plates, Self Lubricating Bush-Bearings, High Temperature Bearings, Graphite Embedded Bearings, Non-Ferrous and Ferrous Castings, Bearings, Liners, Wear Pads, Split Bearings, White Metal Linining / Relining, Various Non-Ferrous [Phos. Bronze, Gun Metal, Aluminium Bronze, Manganese Bronze, Leaded Bronze, Leaded Tin Bronze, etc, etc]  and Ferrous [EN-31, En-24, Cast Iron Grade-1, S.G. Iron, etc, etc] Castings as per standard and required composition, etc, etc

Advantages        Microstructure        Properties        Comparison        Application

ZA-27 [Zinc Bronze]
^{(A Superior and Economical Anti-Friction Alloy)}
            ZA-27 is a Zn-Al-Cu-Sn alloy, Silver in colour and has unparalleled bearing properties. ZA-27 Bearings can be replaced for Phos. Bronze, Gun Metal, Leaded Bronze, Leaded Tin Bronze, etc to obtain better results at a lower cost.

            It has unusual anti-friction properties that brings about a very fine running surface and low temperature, whereby pivots and shafts are protected. Frictional load dissipation of energy is reduced in the use of bushings made of ZA-27, therefore this alloy is suitable and qualifies for bushings for low and high speeds with light and/or heavy loads.
            ZA-27 can stand extreme conditions of shaft deflections and emergency starting and stopping conditions. It is an ideal bearing material for heavy and light load pressures with low and high surface speeds.
            Another major advantage of ZA-27 alloy that makes it economical is the fact that it has a specific gravity of 4.8 only as compared to 8.9 of other bronzes, which gives a considerable savings.
            ZA-27 has all the qualities of bearing alloy i.e.

Hence ZA-27 is a technically superior and economically cheaper Anti-Friction alloy as compared to Gun metal, Phos. Bronze, Leaded Bronze, Aluminium Bronze, Other Traditional Bronzes, Brasses, White Metal and Nylon.

Advantages:

ZA-27 is technically superior to the traditional bronze because of the following properties of ZA-27 .

1. Higher Tensile Strength.
2. Double thermal conductivity.
3. Lower specific weight.
4. Easy machinability.
5. Four to Five times longer life than Phos. Bronze.

ZA-27 is cheaper even at initial purchase as its specific gravity is only 4.8. Thus if a particular bush in Phos. Bronze or Gun Metal weighs 100 Kg then the identical bush in ZA-27 will weigh only 56 Kgs. Over and above the above stated fact ZA-27 is economical as its working life is 4 to 5 times longer than Phos. bronze.

Microstucture: ZA-27 has a heterogeneous structure i.e. hard particles in soft matrix In this case the hard ternary eutectic Cu-Al-Zn etc is in a soft binary matrix of Zn/Al. The microstructure is similar in form to the tin bronzes.

In case of ZA-27 the question of diffusion of copper into journal does not arise as :-

1. It has a low content of copper.
2. Copper is not present in free state as it forms intermetallic compound with Zn and Al.
3. Easily oxidised surface of ZA-27 prevents diffusion.

It is claimed that in the event of lubrication failures, bushings of ZA-27 will not score the shaft, no welding of bearing to the shaft will occur and the shaft will not suffer any embrittlement due to copper penetration.

There is no change in the texture even when ZA-27 is remelted several times, borings, turnings, scrap pieces can be remelted and recast without under going any deterioration in quality.

ZA-27 is less sensitive to load fluctuations thus suggesting its suitability as a bearing material for heavy static loads and those subjected to sudden and high impact loadings as are found in the case of cranes, road rollers, tractors, earth moving machinery, etc.

Mechanical and Physical Properties.

Bearing Capacity Table of  ZA-27.
(This table indicates the maximum bearing pressure permissible at specific sliding speeds with gravity drip feed lubrication)

The above table indicates that ZA-27 can be used in preference to Phosphorus Bronze, Gun Metal, Leaded Bronze and other alloys for both low and high speed applications and goes to prove its economy and efficiency in heavy and light engineering services.

 Comparison of ZA-27 with other Non-Ferrous bearing alloys.

Comparison of wear on ZA-27 Bushings and other bronzes.

Stress - Strain characteristic (CREEP).

The ASME Boiler Code defines the allowable design stress as the load required to produce a secondary creep rate of 1%. in 1,00,000 Hrs. (11.4 Years). On this basis the design stress for ZA-27 is 70 MPa and thus ZA-27 can be recommended for many stressed applications at temperatures upto 150 ºC.

ZA-27 is ideally suited as a bearing alloy as the brinell hardness fails gradually with increase in temperature. This insures longer life due to reduced wear.

==>  ZA-27 has better castability, lower density, improved strength, less wear in service,

        with regard to Brass and Bronze alloys.

==>  ZA-27 has an as Cast U. T. S. of @ 425 MPa at room Temp. and drops to 380 MPa at

        80 ºC and to 200 MPa at 150 ºC.

==>  Temp. ageing also has no effect on the U.T.S. ageing at 95 ºC for 10,000 Hrs. (425 Days)

        results in a decrease to 370 MPa.

==>  Elongation of ZA-27 shows a gradual rise with increase in Temp. and increases sharply

        above 100 ºC.

Applications of ZA-27

·        Cement and Building industry

·        General Engineering Industries

·        Paper & Pulp Industries

·        Heavy Engineering Industries

·        Mining, Iron and Steel Works

·        Machine Tools

·        Presses

·        Textile Industries

·        Agricultural Machinery

·        Smelters

·        Internal Combustion Engines

·        Oil Lubricated Pumps

·        Generators

·        Rubber Industries

·        Refineries

·        Power Plants

·        Transport Industry

·        Oil Industries

·        Chemical Industries

·        Railways

·        Aeronautics

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